Supervisor & new manager training

Supervisor and new manager training that turns doers into leaders.

IN SHORT

Leadership Design trains supervisors and first-time managers who were promoted for technical skill to lead instead of do the work. Workshops, coaching, and Execution Performance Management give teams clear decision rights, real accountability, and faster responses—proven in practice. Built for operations, project, and HR leaders.

Where leadership meets flow
See the system. Find the constraint. Lead to it.
The problem

Who this is for

You are a plant, operations, project, or HR leader. Your best operators, technicians, and engineers were promoted into supervision because they were good at the work. Now they manage their former peers, and when something breaks they jump in and fix it themselves.

That is not a character flaw. Without clear expectations, decision rights, and coaching, doing the work is the safest thing a new leader knows how to do. Manufacturing is where we built and proved this approach, and the same pattern shows up anywhere strong individual contributors are asked to lead.

What changes for your supervisors

Before

  • Supervisors fill gaps on the line even when staffing is fine
  • Unclear who decides, so issues wait for someone senior
  • Feedback is rare, and coaching is firefighting
  • Metrics push each area to optimize itself

After

  • Supervisors manage the work and develop their people
  • Decision rights and escalation are written down and used
  • Regular coaching and clear performance standards
  • A few measures aligned to the whole system

How Leadership by Design works

Leadership by Design is the practice of developing leadership on purpose, not by accident. We combine four phases of work with Execution Performance Management so that skills turn into daily behavior.

  1. Diagnostic & assessmentWeeks 1–4Map how the operation really works and baseline current behaviors and metrics.
  2. Design & planningWeeks 5–8Define decision rights, winning behaviors, and the performance scorecard.
  3. ImplementationMonths 3–6Training, coaching, and the performance system go live on the floor.
  4. Evaluation & sustainmentMonths 7–12Re-measure against baseline, report results, and embed reinforcement.

See how the system works

Proven in practice

Proof from manufacturing operations

Results delivered through Execution Performance Management.

Brown Fintube
Heat exchangers
46% → 98%
on-time delivery
Inventory turns up from 2 to 10
Spirit AeroSystems
Aerospace fabrication
85% → 99%+
fill rate to final assembly
Overtime spending down more than $2.8M a year
BP Gulf of Mexico cleanup
Energy
33% → 12%
lost time at decontamination sites
Productivity up 39%; $700M saved
FMC Technologies, Norway
Maritime manufacturing
+433%
capacity
Build time cut from 31 to 8 days

Each engagement required some form of Execution Performance Management. Results from Mark Woeppel’s engagements, as published at mfgresilience.com/results.

About the author

Books by Mark Woeppel

Mark Woeppel is the author of six books on the Theory of Constraints, process improvement, and project delivery—most recently Building Resilient Manufacturing Operations (J. Ross Publishing, 2025)—and has implemented the Theory of Constraints in nearly 100 companies.

Cover of Building Resilient Manufacturing OperationsCover of Rescue Your Late ProjectCover of Visual Project ManagementCover of Projects in Less TimeCover of Racing Breakneck to the BottleneckCover of Manufacturer’s Guide to Implementing the Theory of Constraints

See all the books

Frequently asked questions

Who is Leadership Design for?

Operations, project, and HR leaders whose newly promoted supervisors and first-time managers still do the work instead of leading it. The approach was built and proven in manufacturing plants and applies wherever first-line leaders get stuck firefighting.

What do you teach?

Core supervision skills such as communication, delegation and accountability, feedback, and coaching, plus decision rights and escalation. Training is paired with a simple performance system so new habits are measured and reinforced.

How is this different from a one-off class?

A class teaches skills; it rarely changes what happens on Tuesday. We tie training to clear decision rights, coaching, and Execution Performance Management so behavior holds after the session ends.

Where do we start?

With a diagnostic conversation. We look at where decisions stall and where supervisors are doing the work, then recommend targeted training, a full leadership development program, or organizational design work.

Book a diagnostic conversation

Talk through supervisor training, new manager training, or a leadership development program for your operation.

Contact Leadership Design